Busbar-JONVER

Description

Busbars serve as the primary electrical connections in high-voltage (HV) systems, linking cells and modules while providing a pathway to the outlet connector. They are typically made from copper or aluminum, chosen for their excellent electrical conductivity and mechanical properties. These components play a vital role in ensuring efficient power transfer and maintaining the overall integrity of the HV system.

At JONVER, we offer a wide range of busbars, including rigid busbars and flexible busbars, to cater to diverse customer needs.

Based on specific requirements, we provide various insulation solutions, such as:
• Heat shrink tubing
• PVC dipping
• Epoxy dipping
• Plastic injection

These insulation options are designed to enhance the safety, durability, and performance of the busbars, ensuring reliable operation under various demanding conditions.

Copper Busbar

Aluminium Busbar

PDU CopperBusbar

Cu-AI

Altrasonic Welding Busbar

Cu-AI,Cu- Nickel,Stainless Steel Busbar

Automotive Business

Non - Automotive Business

Mobile phone

Medical

Computer

Household appliances

antenna

Industrial

Busbar Factory Ugroup

Advanced production equipment and technology

Strict quality control system

Fast response speed

Professional team and technical support

In-house Tooling

Tooling Specialty

Providing most kinds of overmold designs
Periodical maintenance to ensure the production reliability of overmolding
Design & manufacturing of special crimping die & fixture
sThe grinding, cropping & other manufacturing processes of Bakelite, Acrylic & Teflon

Tooling Timeframe

30 ~ 45 working days

Brand cooperation customers

JONVER actively establishes cooperative relationships with leading large enterprise brands in the industry. Through collaboration with these outstanding corporate brands, we can acquire cutting-edge technical support and quality management experience. Such partnerships not only elevate our production standards, ensuring that every product from design to delivery meets the highest quality benchmarks, but also provide an additional guarantee of product stability and reliability.

Support in all key areas

01GET IT RIGHT FROM THE START

JONVER can interpret customer specifications based on the requirements for optimal busbar design and production, including the assessment of materials and component tolerances. We propose design improvements that can significantly reduce production and assembly costs—ranging from simple adjustments to busbar shapes to complex design optimizations.

02FORECAST YOUR REQUIREMENTS

If you understand your assembly process, JONVER may suggest adjustments or redesigns of metal stamping to reduce costs and streamline production, while also designing parts with features that reduce the need for subsequent processing.

03SELECT THE BEST MATERIAL AND MAXIMIZE ITS USE

Based on a comprehensive understanding of the properties of copper and other metal materials, JONVER can assist in selecting the optimal material for the long-term functionality and wear resistance of components. Various materials can be tested in prototype production and simulation to verify their performance.

04PICK THE BEST PACKAGING

The importance of considering packaging is evident as it relates to the characteristics of the parts and their final assembly method. JONVER selects optimal packaging; some parts can simply be placed in hoppers, while sensitive components that require precise dimensions should be packaged to avoid damage during transportation or assembly.

05MONITOR QUALITY IN REAL TIME

To ensure product quality, JONVER employs a Statistical Process Control system and online sensors to monitor quality in real-time. Customers can request quality reports as needed.

06KEEP IN CONTACT

During the production process, JONVER will assign a customer service representative who understands the client's industry and unique business needs. This representative maintains close contact with the client to address their needs promptly.

JONVER offers customized services.

Injection Molding

Cell Contacting System